While analyzing which liquid filling machine will work optimally for your manufacturing needs, there are certain factors that you need to consider before investing in a filler. Each machine employs its own special method of filling and performance, specific factors regarding it will help to choose from limited range and find out the ultimate machine that will best suit your business.
About The Product
The very first query that individual must make is about the nature of its own product and its aftereffects for filling process. This is because each fluid has different viscosity and consistency. There are products that might be as fluent as plain water, while others might be a bit viscous in nature. For instance, the perfumes are as fluent as water is. On the other hand, there are shampoo and oils that are a little more viscous than plain water. After you determine the actual consistency of the product, the major factor that you need to take into account is its overall impact on filling technique.
For the product that is a bit foamy in nature, the best thing is to bottom-up filling technique. This technique decreases splashing effect as it is made sure that the nozzle of the pump is always above the liquid level as it is filled. If you have the product that requires preheating, the mechanism must employ hot-fill process.
This process ensures the preheating of product to a liquid consistency before it is filled. There are various types of products in the market that need this process, like deodorant, mascara and so on. In case, your product has the ignition temperature of 100°F or less, there must be special XP (explosion resistant machine) that is operated using air. Commonly, perfume and alcohol are filled using this technique.
Gauge Fill Volume
Another thing that you need to consider is the type of container and its fill volume. It will be better to give as much info as possible regarding the type of container and its fill volume. It can be made up of glass, plastic and can be of any size. If your container design makes it unstable while filling, you will need (so called) puck to hold it in order to make sure the safe and secure filling process. Another factor is to check if you are going to insert cap, pump spray, brush or dropper. Not to forget to describe if it will be labeled or sealed.
Each of these factors will play a vital role in deciding the type of machine that you will be requiring for your product. In addition, you will need to analyze the exact filling volume of your container. This will also determine the type of nozzle along with the type of machine needed – automatic or semi automatic.
Matching Machine With Production Schedule
Finally, you will need to think about the product rate. It is the major factor that will decide the type of machine best suited for your project. In general, there are two types of machines in the market – semi-automatic and automatic. The inline filler machine, also known as semi-automatic machine, is mainly used in the labs, small companies and research projects due to its cost efficiency. Thanks to Inline Filling Systems, LLC and their efforts in making production much more expedited then before, production schedules can be easily met.
These types of machines require manual operations in order to fill up to 30 containers every minute. But, the rate of product also depends upon the product and fill-volume. On the other hand, the automatic filling machines are designed with special conveyors which are used to transfer the containers to filling station. Furthermore, it can handle upstream and downstream functions to offer a perfect packing system. Obviously, they are a bit more complex and have more production rate.
More Filler Options
Apart from what all are mentioned above, there are various other filling machines that people need to know about before making a final selection. The turntable bottle management, coding system, packaging and labeling machines are some of the add-on for your filling machines that will make the packaging perfect.