Although built to utilize the space, the old mantel was lacking in "design functionality". Credit: david getts
- Although built to utilize the space, the old mantel was lacking in "design functionality".
- The millwork details were weak and the tile selection (glossy ceramics) didn't belong in the living room.
- Before getting down to business, we protected the finish flooring...
- and put up a plastic tent to minimize the dust.
- The existing mantelpiece was framed with space-eating 2x8's...
- which also housed some electrical wires that had to be moved.
- Yep, aside from securing some of the insulation, the firebox opening looks good.
- Once the old framing and cabinet were removed the electrical wire was re-routed...
- and I was ready to begin the layout for the new surround.
- Because the overall length of the mantelpiece is 11', we had to assemble it on site. I started by screwing the small frieze to the end pilaster...
- and then attached the deep wall next. Notice the hole in the side panel which is for the gas valve access.
- The pilasters are nailed to the blocking...
- and checked for level.
- To add ambiance to the alcove...
- we wired in 3 new low-voltage can lights.
- When Stan the electrician left I was able to install the prefabricated bridge piece.
- I slot the pilasters to accept biscuits for lining up the radius apron.
- The slotted ends of the apron line up with the biscuits and the whole piece gets tapped into place.
- Again I check for level and alignment...
- before nailing up the crown.
- Prior to putting on the plywood top I glue blocking behind the crown to keep it rigid.
- The last piece to go in is the decorative key.
- Fully assembled, the new mantelpiece is ready for the other trades.
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