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Dodge Durango blower motor resistor troubles?

May 2, 2009

If you own a 2001-2004 model year Dodge Durango or Dodge Dakota and you have experienced blower motor resistor troubles, this article is for you! Tell-tale signs of a Dodge blower motor resistor which has gone on the fritz commonly involve the high-speed functionality of the vehicle’s blower motor. This is typically noticed in one of the following two scenarios:

  1. High speed blower function no longer works but all other speeds work fine
  2. Only high speed blower function is operational while remaining speeds are inoperative

If this happens with your vehicle, the likelihood is that the blower motor resistor will need to be replaced. If the blower motor has completely stopped working in your vehicle, the resistor still may be the problem, but other potential causes for the failure should be ruled out first so a bit more detailed troubleshooting is prudent. Even when the problem is caused by a defective blower motor resistor, the repair may not be as simple as replacing the resistor itself.

When a blower motor resistor failure occurs on these specific vehicles, a quick visual inspection of the electrical connection to the resistor may reveal that a large amount of heat accompanied the failure. It is not uncommon to discover a partially melted electrical connector and in some cases, the wires entering the connector may show signs of burned or melted insulation as well. Fortunately, all of the components required to perform this repair are available bundled together as a single repair kit. The parts gurus at Ann Schmidt Chrysler Dodge Jeep market this kit on eBay for a very reasonable price. Any of the following Metro Detroit Dodge dealerships should also be able to order the parts, with the wiring harness pigtail repair kit being part number 5017124AC and the blower motor resistor being part number 5061575AA:

It is not for the casual do-it-yourself individual, however, as it does require cutting, splicing, and soldering the vehicle’s electrical wiring harness. If you do not feel comfortable performing this level of repair on your own, purchasing the kit and then taking both your vehicle and the repair kit to your local certified automotive technician is a good option.

Once the new blower motor resistor has been installed and the wiring connector repaired, you will find that the blower motor is functional again. As everything will appear to be working properly, most people will consider the repair complete and move on, only to find that the blower motor resistor fails again a month or two later. This problem can be avoided.

Remember the large amount of heat we discussed earlier? This heat frequently results from a blower motor which is drawing too much current, thus causing the resistor and connector to heat up and fail. To ensure your vehicle is truly “fixed the first time,” be sure to replace the blower motor with a new one anytime a blower motor resistor failure is accompanied by a melted electrical connector. New blower motors can be acquired directly from your local Dodge dealership (Chrysler part number 4885669AC) as well as numerous aftermarket vendors. I have personally used Discount Starter and Alternator with great results but there are others out there too so don’t be afraid to shop around a little.

Happy Motoring!

Comments

  • MRS. STEPH 4 years ago

    hello, I took my car into the dealer and had both these parts replaced the blower motor and resistor. I also had to pay for a diagnostic to figure these things out...adding up to over $350.00 it is now a year later and my ac has stopped working in all..well it will turn on, on high if I miss with it enough and it turns back on..like the first time the back still works! ANY REASONS WHY THIS MAY BE?..HELP PLEASE

  • Matt 4 years ago

    I can answer why the back still works the durango has two blower motors. One in the back and one in the front. I just did the front in mine for about 60 bucks buying the blower motor from ebay and the resistor from the local dodge dealer. As long as the wires aren't toasted then it is a really easy repair.

  • Tony 3 years ago

    Does anyone know where you can just get yhe 5 wire plug for the resistor other than junk yards....Thanks

  • Jim T. 3 years ago

    Hi Tony. The connector is available from any Chrysler dealership as part of a kit that includes new wires with terminals, etc. The link in my article above needs to be updated but the Chrysler part number for this kit is 5017124AB. If you do a search for "anschmidtcars" as a seller on ebay, you will find this kit, including a new resistor as well as the wiring kit with connector. Hope this helps you out!

  • j beiler 3 years ago

    i have this problem in my 01 dakota and i bought the resistor part pictured on this page but how do i install it? is it in the motor under the glove box?

  • JC 3 years ago

    This has no happened to me 4 times in 8 years with the same vehicle. The issue is that the entire dashboard has to be taken apart so to replace a $10 sensor, it costs over $400 dollars.

  • Kelly 3 years ago

    I have a 2001 Dodge Durango and the a/c just quit blowing in the front only. The rear a/c was never affected. Everybody tried to tell me it was the compressor or the fan or the fuse or the relay. Nope none of that. It was the Blower Motor Resistor and the pigtail (wiring clip connected to it). $9 for Blower Motor Resistor and $77 for the wiring clip. My husband had to replace the wiring clip too because the old one had welded to the resistor from the wiring getting so hot it fried. Blowing nice cold a/c in the front now!!!

  • jose 3 years ago

    I have a 2004 dodge durango and it stopped blowing in the front and in the rear as well. the defrost and the rest work fine. If it is the same thing where do i get the wiring clip from.

  • Celia McClelland 3 years ago

    Where is the blower motor resistor located in a 2001 Dodge Durango?

  • Anonymous 1 year ago

    where is it 2001 durango

  • Profile picture of Jim Troeger
    Jim Troeger 1 year ago

    For Anonymous and Celia M.: The blower motor, resistor and connector are in the same location, with all of them being directly behind the glove compartment on the passenger side of the dash. Removing the lower dash trim cover as well as the glove compartment assembly (e.g. door with plastic compartment attached) makes it such that the blower motor and resistor are both much more easily accessible.

  • Robburrito 1 year ago

    Is the blower motor and resister located inside the cab on a 98 Durango???

  • Profile picture of Jim Troeger
    Jim Troeger 1 year ago

    Hello Robburrito!

    On your 1998 Durango, if looking at the front of your Durango from in, it's actually right below the windshield under the black plastic cowling on the passenger side of the vehicle. It's on the outside of the vehicle... removing the cowling willmake it such that you visually see the blower motor resistor and connector. Please note that the blower motor resistor for your 1998 Durango is different from the one used on the 2001~2004 model year vehicles.

  • Joe_K 1 year ago

    Hi Jim,
    It sounds like you know a great deal about these Durango Blower resistor issues.
    I have a 2002 Dodge Durango SLT + and I have replaced the blower resistor 4 times now. This most recent time it actually melted one of the prongs on the harness, so I picked up a new resistor and harness and after getting it all put back together I still was not getting any fan when I turned the blower switch on. The next thing I did was pick up a newer blower motor at a parts recycler and I still am not getting any fan at any speeds. I was thinking the switch would be the next thing to check, but I don't think those are nearly as cheap and it seems like the parts in question here are the first thing picked at my local junk yard on Durango's. The fuses all look good, even swapped them out with known working fuses to test. As a next troubleshooting step, I am going to tear it apart again and make sure that the old blower didn't possibly fry out my new resistor and\or harness. Any thoughts on what I should do next?

  • Profile picture of Jim Troeger
    Jim Troeger 1 year ago

    Hi Joe,

    The first thing you should do is check to see if there is power being supplied to the blower motor when you have the blower motor switch in one of the "on" positions and the ignition is also on. This can be done by disconnecting the 2-wire connector from the blower motor and connecting either a 12 volt test light, or a DC volt meter between the two terminals. If you have voltage present, it will show on the meter or light the test light. Provided you do have power at the blower motor (which I suspect you do), then the culprit is indeed your blower motor. As stated in the article, the blower motor is usually the cause of repeated resistor and/or wiring harness failures. Sounds like the blower motor in your vehcile has been a source of a problem for you for awhile and it has just finally gone out. There are some links in the article for a reasonably priced aftermarket blower motor that will get you going again if the motor is indeed your issue.

    If you do not have power at the blower motor, then the problem is further up stream, potentially a switch or even potentially one of the larger buss fuses that have taken the place of the old fusible links.

    ~Jim

  • MRS. STEPH 1 year ago

    SO yes once again I'm dealing with this problem. The last time I wrote on this wall (2 years ago) I called down to headquarters and made a serious threat to sue, because after doing some research I realized something like this should be on recall. I took my car into the local dealership and it was paid in full for me. But once again I find myself in the same situation. Not only will I call to see what can be done... I'm going to look up if anyone has made a case .My car is a 2004 dodge durango) so yes it is old, but the only problem thank God is this blower. I wish I could work on it myself LOL or knew someone who could do the work and save myself the hassle!!

  • MRS. STEPH 1 year ago

    I forgot to mention this, at one point it would turn on but when it did so there was a weird smell that came through can anyone relate or tell me what that might of been? not a burning smell I would say more like a chemical smell I was thinking it was something to do with a.c. fluids Idk I'm a woman ....don't know much about cars..LOL...

  • Profile picture of Jim Troeger
    Jim Troeger 1 year ago

    Mrs. Steph: It is difficult to say what the "chemical smell" may have caused by. It could have been any number of things, up to and including a smell given off by the blower motor resistor itself if it was beginning to fail again. Chemical compounds present in the resins and other materials used to manufacture the resistor assembly can give off some very strange odors when the resistor begins to fail. As for your vehicle failing again after also having had the blower motor replaced, this is very strange indeed. If you are confident that the dealer replaced the resistor, wiring harness plug and the blower motor all at the same time, I would question if perhaps one of the three components was possibly a "new old stock" unit which while new, had been in stock for a long period of time and perhaps not the most updated unit. Refer to the part numbers provided in the article and see if they match up with the part numbers the dealer itemized on your receipt following those repairs.

  • AJP 1 year ago

    I own a 2002 durango which also has the resistor/blower plague. Replaced the resistor several times, most recently(3 months ago) the resistor, wire harness, and blower motor. Once again, the resistor is melted at the first two prongs. Would it work to connect power to an external switch, then directly to the blower motor? If so, would I install a fuse between power and switch, switch and blower, or both?

  • Profile picture of Jim Troeger
    Jim Troeger 1 year ago

    AJP:

    While in theory, a fused external switch connected to the blower motor would work, I would not recommend this as a solution to the concern at hand. For one, such an approach would provide the blower motor to work at one speed only - high speed. Secondarily, even if placed onto a fused switch, you would be presented with a concern over which circuits to attempt to tap into inside the vehicle, or routing new circuits from the main power distribution box under the hood as the blower motor would need to be on its own dedicated circuit.

    As suggested to Mrs. Steph this morning, I would suggest checking the part numbers you purchased (or the dealer installed) against the part numbers contained within the article. If they were indeed the latest and greatest updated parts, then my recommendation would be to replace all three components again but this time using an aftermarket blower motor like the one referenced in the article.

    I once owned a 2002 Durango myself and after replacing replacing the blower motor with the aftermarket unit, I successfully used the system in the Florida heat and humidity without incident for more than two years before selling the vehicle. Prior to that, I had experienced the problem repeatedly every year or so.

  • Anonymous 1 year ago

    does anyone know the location of the heater blower resistor on a 2004 dodge durango limited 5.7 hemi?

  • Mr. Al 1 year ago

    cannot find heater blower resistor on 2004 dodge durango limited 5.7 hemi does anyone have a clue?

  • WSL 1 year ago

    I have a 2002 Dakota that I replaced the Blower Resistor and now Speeds 1 and 2 are the same. They are both speed 2. Any ideas?? Thnx.

  • Anonymous 1 year ago

    i have a 03 durango i changed the resistor harness and motor and still nothing what else is there to check

  • mf 9 months ago

    what censor is it

  • Marlene 9 months ago

    With all the problems people seem to have with this issue, why hasn't Dodge recalled and fixed this ? I will never buy another trust me.

  • Mike 7 months ago

    My blower works when it is warm outside, but not when it is cold.

  • Jordan Murchison 3 months ago

    Why has Chrysler not recalled these vehicles.I have replaced the resistor 3 times . Iwould like to join a class action law suit

  • Jordan Murchison 3 months ago

    Why has Chrysler not recalled these vehicles.I have replaced the resistor 3 times . Iwould like to join a class action law suit

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